3D Vision-Guided Machine Tending for Reflective Track Rollers
Laser Line 3D Camera
Construction Machinery
Loading and Unloading
Track Roller Machine Loading with 3D Vision
Customize Your Vision Solution

Project Background:

The customer is a leading company in the construction machinery industry with high daily shipment volume. To increase production capacity, the customer introduced an automated robotic machining line. The rough-machined track rollers (half-wheel bodies) already have highly reflective surfaces, making recognition difficult. The parts are supplied in large bins with multiple stacked layers, requiring high recognition accuracy for edge parts and bottom-layer parts. When the gripper enters the bin to pick lower-layer parts, collision avoidance must also be considered.

3D Vision Solution:

By deploying the ALSONTECH 3D vision system, the customer achieved reliable detection of highly reflective parts and met the requirements for robotic picking accuracy and cycle time, enabling efficient machine tending.

- The laser 3D camera handles the highly reflective surfaces of half-wheel bodies, captures high-quality point clouds, and guides accurate robotic picking and placement into the machine. - The laser 3D camera adapts well to ambient light and temperature changes, enabling processing of multiple track roller variants at the same workstation without repeated parameter adjustments or shading devices. - The 3D vision system replaces positioning fixtures and enables fast introduction of new products according to production needs. - The 3D vision software supports collision-aware robot path planning, improving the accuracy and safety of picking parts from deep bins. - Routine maintenance only, with automatic calibration, system service life ≥5 years.

Customer Benefits:

- The 3D vision system replaces positioning fixtures and reduces labor by 1–2 operators per workstation. - Supports fast introduction of new products according to production needs and improves production flexibility. - Helps reduce costs and improve efficiency.
Click to view detailed specifications of the 3D camera:
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