New Product | ALSONTECH NANO 3D vision sensor, a new option for lightweight manipulator

Do you need a high-precision, high-stability, compact 3D vision sensor? Want to reserve more gripping space and payload for low-payload robots? We recommend ALSONTECH AT-S1000-06-S3 3D vision camera for you . As a member of the NANO series, the AT-S1000-06C-S3 combines a lightweight body with   binocular imaging technology to provide reliable accuracy and operational stability for industrial automation users.

Higher accuracy and stability

ALSONTECH adopts "3D binocular structured light imaging technology", with best baseline design, built-in high-quality optical components, to ensure the imaging accuracy of 3D cameras at millimeter sand below, and has delivered thousands of binocular products and on- site continuous operation verification, known for stable performance, accurate positioning and low failure rate.

The "binocular structure" design can effectively suppress the temperature drift phenomenon caused by temperature changes of sensor optical products, reduce the temperature drift coefficient, ensure that the output accuracy of the product does not change significantly or irreversible changes when used fora long time and uninterrupted in the working temperature range of 0 °C ~ 50 °C, ensures the smooth production of users on site, reduces manual intervention such as repeated parameter correction, and realizes real automation.

Various typical workpiece point cloud effects

The collection environment is common production site lighting conditions:3000Lux~20000Lux

Smaller and Lightweight

For binocular 3D vision cameras, "slimming" is by no means an easy task,taking into account structural stability, heat dissipation, precision, interface and other aspects, which requires manufacturers to design andintegrate sensors. ALSONTECHand realized an average reduction of 30% in the weight and size of the NANOseries 3D cameras from hardware design, optical design, and circuit design, (based on the previous generation of small binocular cameras), providing more load allowance and looser endeffector installation space for robotic arms, especially light robotic arms represented by collaborative robots. And it can guide the light robotic arm into more cramped and narrow spaces for precision processing such as assembly,   gluing, and welding, and expand the use space of the robot.

Richer application scenarios

   AT-S1000-06C-S3 guides the robot to completeloading and unloadingof wafer boxes    

In the dust-free production factory of the semiconductor industry, waferstate products require frequent loading and unloading between multiple processes and stations. Inorder to ensure product quality, with the development and maturity of collaborative and mobile robot technology, many manufacturers have begun to usecomposite robots for transfer.

• Due to the particularity of wafer products, the accuracy requirements for automatic grabbing and placing and unloading are high, and ALSONTECH 3D camera has high positioning guidance accuracy in millimeters, which can meet the accurate acquisition of 3D and 2D features;

• The 3D vision system can effectively correct the deviation of mobile robot docking in place to achieve safe and accurate loading and unloading;

• ALSONTECH 3D camera adopts grating structured lights, which has fast imaging speed and can achieve high efficiency.

                      AT-S1000-06C-S3 guides the robot to weld steelplates                                       

The welding scene process is complex, the working environment is harsh, there is a lot of smoke and chips, and the positioning accuracy, stability and adaptability of the productare high. To increase flexibility, users use collaborative robots for welding, and ALSONTECH 3D cameras are mounted on the final axis of the robot for scanning and welding trajectory guidance.

• ALSONTECH 3D camera adopts binocular structure, which has more guaranteed accuracy and can meet the accuracy requirements of welding process;

• While ensuring accuracy, it reduces the load and space occupation of the final axis of the collaborative robot, so that the robot movement is more flexible;

• The product adopts antivibration design and IP65 protection grade, which can effectively adapt to the harsh environment such as frequent vibration and high smoke on site.

               AT-S1000-06C-S3 guides the robot to completearchive management                         

The use of robot operation can well cope with repetitive andhigh-intensity work, improve the efficiency of archive management, and realize   the transformation of traditional paper archives to electronic and unmanned management mode. There is no risk of manual leakage of archives through robots, and a completely domestic solution is more secure.

• ALSONTECH3D camera is small in size, light in weight, easier to install on the robot arm, and more compatible with lightweight collaborative robots;

• The product adopts a binocular structure, which canlocate the file cabinet and file data with high precision, and guide the robotto accurately pick up and place the target file;

• The product performance is stable, continuous operation in a closed space is guaranteed, and maintenance costs are reduced.

The new NANO cameras reduce size and weight, while increase the possibilities for 3D vision applications, and is more suitable for collaborative and composite robots. If you are interested in 3D vision technology or have a project that needs to be evaluated, please send us demand information via info@alsontech.com or call the service hotline 400-877-1617 for consultation.