ALSONTECH 3D vision helps to renew the textile industry, improving the automation level
As an ancient industry, the textile industry now has a new definition, itis "a pillar industry ofnational economic and social development, a basic industry to solve people's livelihood and beautify life, an advantage industry for international cooperation and integrated development. China is the world's largest textileand apparel production and exporter, the industry is labor-intensive characteristics are obvious, some enterprises in order to solve the problem of recruitment difficulties,
low efficiency, began to introduce robot automation equipment in the production process, to achieve the improvement of processand capacity.
Application cases
1.Project background
Yarn cylinder is a textile enterprise production of daily essential raw materials, the traditional mode are by manual full yarn cylinder feeding and empty yarn cylinder unloading, labor process technical difficulty is low but highly repeated,workers are easy to produce fatigue. The user plans to use the form of robot +AGVto move in the operation area for automatic loading and unloading, replacing manual labor and improving production efficiency.
2.Project difficulties
· There are many process links: a set of automation equipment takes into account multiple processes, and a single model of vision system needs to identify a variety of targets such as empty yarn cylinder, full yarn cylinder, rack placement rod and yarn cylinder fixed tooling in the tray;
· There are many changes in the environment: a set of automation equipment needs to take care of a large area of the operation area,and the lighting changes greatly in different time periods and different stops, which requires a vision system to be compatible with the changeable operating environment;
· High cycle time requirements: the yarn cylinderconsumption is fast, and it is necessary to quickly complete the loading and unloading to meet the circulation and production cycle requirements;
· Identification accuracy: The workpiece in the feeding link is a yarn cylinder full of yarn, and it is required to maintain high precision and accuracy when grasping, so as to avoid the deviation of thegripper falling claw and damage the yarn and cause scrap.
3. Project scenarios
The project adopts ALSONTECH AT-S1000-06C-S 3Dvision system, which has the characteristics of high precision, high beat, light weight and easy to use,good environmental adaptability and stable operation performance, effectively guarantees the smoothness of the user's production site, and improves the overall production efficiency and automation level. The increase in production capacity promotes the rapid delivery of orders, ensuring a rapid in flow of new orders and further improving the overall ROI.
