ALSONTECH 3D vision applications in lighthouse factories

Lighthouse factory

The "Lighthouse Factory", known as the "Oscar" of smart manufacturing, was selected by the World Economic Forum in Davos and McKinsey & Company as the "Digital Manufacturing" and "Globalization 4.0" demonstrator. "It represents the highest level of smart manufacturing and digitalization in the global manufacturing industry today.

In 2018, the World Economic Forum Davos and McKinsey & Company launched the Lighthouse Initiative to select "Digital Manufacturing" and "Globalization Industry 4.0" exemplars from around the world. The Lighthouse Program is a worldwide initiative to select exemplary companies and factories for "digital manufacturing" and "globalized Industry 4.0. As of September 27, 2021, 90 Lighthouse Factories have been selected worldwide. These companies represent the highest level of intelligence and digitalization in manufacturing today, and act as lighthouses to provide direction and guidance to people who are in the process of transformation.

Robots are the first workforce in the "lighthouse factory"

With the popularization of the terms "lighthouse factory" and "smart factory", China's intelligent manufacturing has been developed From the initial concept promotion and pilot demonstration stage, to the current in-depth implementation and comprehensive promotion stage, I want to break through the market dilemma, from a manufacturing country to a manufacturing power, more enterprises need to devote themselves to the wave of intelligent manufacturing and strive to be the first.

Robots are the first labor force of the lighthouse factory, and machine vision, as the eyes and brains of robots, has been automatically moved in the whole production line It   plays   an important role in providing mature software and hardware technical services in the application.   As a professional robot 3D vision solution provider, ALSONTECH has been promoting 3D vision technology in the field of global industrial manufacturing, we have been deeply engaged in research and development for many years, continuously output vision solutions for customers, and promote the intelligent promotion of the manufacturing industry level, in flexible manufacturing, intelligent measurement, smart warehousing, smart logistics and other sectors can see our figure, currently related the vision solution has been successfully applied to lighthouse factories such as Haier, Baoshan Steel, Western Digital, and CITIC Dicastal.

ALSONTECH 3D vision in Haier Lighthouse Factory

Haie has 3 "lighthouse factories", which have achieved full coverage of the ice, washing and empty industries, and have also become a home The electricity industry has been selected as the largest number of enterprises.

This project is carried out by the 3D vision guidance robot to grasp and load the weight block, and optionally AT-S1000-04C 3D vision sensor, with the characteristics of long distance, high speed, high precision, large field of view, soft The algorithm is optimized to eliminate lens distortion and ensure the accuracy of data collection.

ALSONTECH 3D vision in Baoshan Steel Lighthouse Factory

Baosteel is the only Chinese steel enterprise selected by the "Lighthouse Factory" network of the World Economic Forum, and it should be used for intelligent manufacturing It allows technicians to automatically move the whole process with a tap of a key from kilometers away Transform "one-key steelmaking" to give the picture of future steel mills There is no room for imagination.

In this project is 3D vision guide robot to complete the loading of the pipe clamp parts, and optionally AT-S1000-01A 3D vision sensor, with the characteristics of long distance, high precision, large field of view, laser structured light scheme It can effectively resist the interference of ambient light, and can accurately identify and locate black workpieces and highly reflective workpieces.

ALSONTECH 3D Vision in Western Digital Malaysia Lighthouse Factory

Western Digital is the vanguard of the data storage industry and the leader of the hard disk industry, providing storage products for users around the world. As a world-leading 3C enterprise, it has a wide range of products , manufacturing flexibility requirements are high.

Western Digital has extremely high requirements for automatic chemical production, it has a "little giant" specialized in special innovation by the Ministry Industry and Information Technology. The certified SIASUN composite robot solution with a 3D vision sensor, can guarantee 24-hour continuity operation and rapid response, meet the requirements of factory cleanliness, and realize unmanned assembly.

This project adopts AT-S1000-06C-S 3D vision sensor, which has the characteristics of ultra-small body area, close range, high speed and high precision, flexible installation method, suitable for multi-directional scanning and positioning scenes.

ALSONTECH 3D vision in CITIC Dicastal Lighthouse Factory

In the latest batch of lighthouse factory list announced on September 27, CITIC Dicastal Qinhuangdao aluminum wheel factory became the first wheel selected enterprise in the industry. The individual requirements of the wheels of automobiles are obviously different, and the production process is complicated There are many links, and with the help of   the digitally-empowered flexible manufacturing system.

This project is selected by the 3D vision guidance robot to turn to the loading of the section With AT-S1000-01C 3D vision sensor is stable and reliable, with the characteristics of long distance, high speed, high precision and large field of view, select with high-level anti-impact and shockproof hardware.

As a professional 3D vision solution provider, ALSONTECH has been committed to serving the majority of robot manufacturers at home and abroad and promoting the upgrading of intelligent manufacturing. Improve the degree of automation and flexibility of the manufacturing industry, improve production efficiency, and create greater benefits for customers.

At present, China is the country with most lighthouse factories, but there are still many industry and enterprises struggle to move forward in reform subject to scale and typ. When the "Lighthouse Factory" is lit up in the world and in China, we also know that the era of intelligent manufacturing is accelerating.