ALSONTECH 3D Vision Guided Automatic Bolting Solution

Bolt installation and disassembly are the most common processes in industrial production and processing, covering all walks of life assembly lines, equipment maintenance, testing and other links. By using 3D vision guided robots instead of manual manual to realize automatic bolt installation and removal, work efficiency can be greatly improved and labor consumption can be reduced.

01 Difficulties in engine assembly:

It is necessary to guide the manipulator to tighten multiple sets of bolts of the engine/car body when assembling. The positioning accuracy requirements are high, and it is necessary to ensure that the sleeve is inserted into the bolt head and tighten the bolt normally. In order to ensure the beat of the assembly line, fast positioning speed is required.

02 Difficulties in battery assembly:

After the battery pack is in place, the installation screw is positioned visually and the manipulator is guided to advance the pre-installed screw Line tightening. The required equipment positioning accuracy is ±0.5mm.

03 Difficulties in daily maintenance of large equipment:

It is necessary to regularly disassemble the bolt to open the equipment   for maintenance, and reassemble and tighten it after the maintenance, the bolt disassembly/tightening torque is very large, and the manual operation needs to be large Iron hammer operation, labor consumption is large, and irregular operation is easy to cause equipment damage risk, low efficiency.

04 Difficulties in wheel loading and tightening:

In the wheel tire assembly, the wheel tire and hub body volume is large and the quality is heavy. Assembled wheel tires have high requirements for precision, and at the same time they are guaranteed assembly lines The rhythm requires fast positioning. This will cause workers to lose labor, but the accuracy can not keep up, and the work efficiency is extremely low.

Solution

AT-S1000-06C-S

Small in size and light in weight

ALSONTECH AT-S1000-06C-S is used to quickly solve the problem of high-precision positioning of bolts/screw holes, and guide the robot to realize the installation and disassembly of automatic bolts, replace labor and reduce Labor force, 7*24h uninterrupted work, improve production efficiency. At the same time, it has the characteristics of small size and high precision, and can be installed and used by arm.

Through the self-developed software, a 3D data model of the target object is constructed. The sensor supports secondary development and provides a standard SDK development kit. Support users to carry out customized development.