3D Vision-Guided Loading of Multi-Spec Leaf Springs for Heat Treatment Lines
Laser Line 3D Camera
Construction Machinery
Loading and Unloading
Multi-Size Leaf Spring Loading with 3D Vision
Customize Your Vision Solution

Project Background:

The customer is a manufacturing company under a large automotive group, supplying a large volume of leaf spring parts for both internal group demand and external customers. Due to high daily shipment volume, the customer needs to continuously expand and upgrade its processing lines. Leaf springs vary in size and specification, and each spring steel part weighs around 10–20 kg, making manual handling and loading time-consuming and labor-intensive.

3D Vision Solution of Leaf Spring Parts CNC Loading:

By deploying industrial robots together with the ALSONTECH 3D vision system, the customer effectively solved the challenge of automated loading for multiple leaf spring types. Production capacity and overall utilization of heat treatment equipment were significantly improved, enabling a more flexible production line.

- A large-FOV laser 3D camera covers workpieces ranging from 0.8 m to 2.2 m in size, while oil stains and rust do not affect point cloud completeness. - The laser 3D camera for loading leaf springs adapts well to strong ambient light near the station and the high-temperature environment of the furnace. - To increase output and reduce cost, the system supports one industrial PC controlling multiple 3D cameras simultaneously, helping compress cycle time through flexible installation and layout. - Routine maintenance only, with automatic calibration, system service life ≥5 years.

Customer Benefits:

- The 3D vision system replaces repetitive and heavy manual handling, reducing labor by 2–4 operators per workstation. - A single workstation can process leaf springs of different specifications, improving production flexibility and reducing costs.
Click to view detailed specifications of the 3D camera:
CNC Loading of Leaf Spring Parts
Automate automotive parts loading with ALSONTECH 3D vision and robotic CNC loading solutions.
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