In automated production lines for machining, stamping, die casting, and other processes, loading and unloading are common applications. Workpieces often vary in position, orientation, and consistency. As production models become more flexible, multiple workpiece types are increasingly processed at the same workstation, with frequent changeovers based on production orders. Traditional fixed tooling and manual robot teaching can no longer meet the demands of flexible manufacturing.


The 3D Vision-Guided Loading and Unloading Solution uses high-quality industrial 3D cameras and application algorithms to acquire the 3D position and orientation of workpieces, automatically locate target parts, and output accurate picking coordinates to the robot for loading operations. The system can also scan and locate trays, racks, and other placement fixtures, guiding the robot to pick parts, adjust their orientation, and complete unloading and placement operations.

Customize Your Vision Solution

Technical Highlights

High-quality 3D imaging, application algorithms, and coordinated robot control enable reliable 3D vision performance in complex industrial environments.

01

High-Precision 3D Positioning

The 3D vision system acquires complete workpiece position and orientation data, continuously providing the robot with accurate and stable picking coordinates.

02

Adaptation to Complex Workpiece Surfaces

High-adaptability 3D imaging solutions are available for metal parts, castings, black workpieces, and reflective components, improving data acquisition stability.

03

Support for Multiple Part Feeding Methods

Supports trays, pallets, racks, bins, totes, conveyors, and other feeding methods, reducing dependence on high-precision positioning fixtures.

04

Automatic Position Deviation Detection

Real-time calculation of positional and rotational deviations caused by transportation, upstream part feeding, and other processes improves correction capability for incoming part variations.

05

Fast Robot System Integration

The 3D vision system acquires complete workpiece position and orientation data, continuously providing the robot with accurate and stable picking coordinates.

Multi-Workpiece Compatibility

Flexible Part Feeding Support

Robust Workpiece Matching

Processing
Processing

3D camera captures the original workpiece point cloud

Match with the established workpiece template

Calculate robot loading and unloading coordinates

Fast Positioning for Symmetrical Parts

Detect the center of a circular feature for direct fitting and picking.

Identify cylindrical-like features for direct fitting and picking.

Recommended 3D Camera Models

Medium FOV laser line 3D camera
AT-S1000-06A-S1-M
Medium FOV laser line 3D camera
AT-S1000-06A-S2-C
Large FOV laser line 3D camera
AT-S1000-06A-S4-C
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