In automated production lines for machining, stamping, die casting, and other processes, loading and unloading are common applications. Workpieces often vary in position, orientation, and consistency. As production models become more flexible, multiple workpiece types are increasingly processed at the same workstation, with frequent changeovers based on production orders. Traditional fixed tooling and manual robot teaching can no longer meet the demands of flexible manufacturing.
The 3D Vision-Guided Loading and Unloading Solution uses high-quality industrial 3D cameras and application algorithms to acquire the 3D position and orientation of workpieces, automatically locate target parts, and output accurate picking coordinates to the robot for loading operations. The system can also scan and locate trays, racks, and other placement fixtures, guiding the robot to pick parts, adjust their orientation, and complete unloading and placement operations.
High-quality 3D imaging, application algorithms, and coordinated robot control enable reliable 3D vision performance in complex industrial environments.
The 3D vision system acquires complete workpiece position and orientation data, continuously providing the robot with accurate and stable picking coordinates.
High-adaptability 3D imaging solutions are available for metal parts, castings, black workpieces, and reflective components, improving data acquisition stability.
Supports trays, pallets, racks, bins, totes, conveyors, and other feeding methods, reducing dependence on high-precision positioning fixtures.
Real-time calculation of positional and rotational deviations caused by transportation, upstream part feeding, and other processes improves correction capability for incoming part variations.
The 3D vision system acquires complete workpiece position and orientation data, continuously providing the robot with accurate and stable picking coordinates.
3D camera captures the original workpiece point cloud
Match with the established workpiece template
Calculate robot loading and unloading coordinates
Detect the center of a circular feature for direct fitting and picking.
Identify cylindrical-like features for direct fitting and picking.